Equipo de calentamiento por inducción de ultra alta frecuencia
Modelo: XZC Series
Rango de potencia: 8kW – 1500kW
Voltaje de entrada: 380V±10% / 500V±10%
Frecuencia del inversor: 80kHz – 600kHz
Detalles del producto
Core Technologies
- Transmisión de fibra óptica: The internal power devices of induction heating power supplies need to generate high frequencies and high currents, resulting in a strong high-frequency magnetic field inside the cabinet. This field causes significant interference to the transmission signals between various circuits, which impairs the normal operation of the equipment. Since optical fibers only transmit light—without conducting electricity or magnetism during signal transmission—they remain unaffected by any electromagnetic fields throughout the process, giving them extremely strong resistance to electromagnetic interference and industrial interference. Therefore, we use optical fibers to transmit critical drive signals, preventing interference from strong electromagnetic fields and enhancing equipment stability.
- Safety Debugging Mode: This function is an original innovation of our company. During process debugging, activating the safety debugging mode allows the power supply to test load matching, quickly identify resonance points and load matching points, and record the load resonance frequency as well as the voltage-to-current ratio. This avoids workpiece damage during the debugging phase, shortens debugging time, improves production efficiency, and prevents harm to personnel and equipment.
- Intelligent Power Control: Our company’s automatic power supplies are controlled by DSP processors, with parameters solidified in the program. Environmental changes do not affect internal parameters, giving digital power supplies much higher stability compared to analog control systems.
- Rapid Startup with 100% Startup Success Rate: Under any load condition (no-load/full-load) and any temperature (cold/hot), the equipment can reach full-power output in less than 0.1 seconds from startup—making it the fastest intelligent induction heating equipment in China. This greatly improves production efficiency, reduces energy consumption of both the power supply and auxiliary equipment, y el 100% startup success rate prevents heating leakage.
- Adaptive Frequency Conversion: By adopting PLL-based adaptive frequency conversion technology, the inverter frequency can instantly and accurately track changes in the load. It timely adjusts the inverter’s frequency and phase to ensure the IGBT always operates in the ZCS (Zero Current Switching) state, realizing «soft switching» for the IGBT. This avoids IGBT operation under high-voltage peaks, effectively reducing IGBT and system losses while minimizing IGBT heating.
- Adaptive Feedback Line: When replacing the load output line or moving the load, there is no need to consider the corresponding relationship between the load output line and the feedback line. The power supply automatically judges the polarity of the feedback line and performs internal adjustments accordingly. This eliminates unnecessary troubles caused by incorrect feedback line connections.
- Fault Self-Diagnosis: In cases of operator misoperation or alarms triggered by special conditions, the touchscreen displays the fault details. Clicking the «Help» button for the corresponding fault allows users to query the relevant troubleshooting solutions. Sobre 90% of common faults can be resolved quickly by operators themselves, greatly improving production efficiency and reducing reliance on operators’ technical expertise.
- Powerful Communication Function and User-Friendly Human-Machine Interface: Reserved RS485/232 interfaces enable data exchange with external controllers (como por ejemplo ordenadores industriales, industrial touchscreens, and laptops) or the central control room.
Tabla de selección de modelos
| Parameter | XZC-20 | XZC-40 | XZC-60 | XZC-80 | XZC-100 | XZC-150 | XZC-200 | XZC-250 | XZC-300 | XZC-400 |
| Voltaje de salida | Single-phase 220V±10%, Trifásico 380V±10%, Voltage customizable on demand | |||||||||
| Potencia de entrada nominal | 20Kva | 40Kva | 60Kva | 80Kva | 100Kva | 150Kva | 200Kva | 250Kva | 300Kva | 400Kva |
| Corriente de entrada (trifásico) | 30A | 60A | 75A | 90A | 120A | 225A | 300A | 375A | 450A | 600A |
| Frecuencia de oscilación | 200-600KHZ | 100-300KHZ | 100-30KHZ | 10-250KHZ | 100-200KHZ | 100-150KHZ | 100-150KHZ | 100-150KHZ | 100-150KHZ | 100-150KHZ |
| Factor de potencia | >0,95 | |||||||||
| Power Control Precision | ±0.5% | |||||||||
| Start-up Time | 0.1s | |||||||||
| Estabilidad de energía | <±0.1% | |||||||||
| Working Mode | Constant Current / Constant Voltage / Constant Power (selectable) | |||||||||
| Control Core | High-performance DSP Processor | |||||||||
| Método de control | Internal Control / Remote Control (switchable) | |||||||||
| Operation Interface | Industrial Touch Screen + Botones | |||||||||
| Communication Interface | RS485 | |||||||||
| Operating Ambient Temperature | 0-40℃ | |||||||||
| Operating Ambient Humidity | ≤90%RH | |||||||||
| Maximum Altitude | ≤1000m | |||||||||
| Environmental Requirements | Conductive non-explosive dust, non-corrosive metals, non-destructive insulating gases | |||||||||
| Power Adjustment Range | 5%-100% | |||||||||
| Presión de agua de trabajo | 0.2-0.30AMP | |||||||||
| Notes | Split Type / Integrated Type | |||||||||
