Digital Intelligent Control
Compared with analog control systems, DSP-based intelligent induction heating power supplies offer higher stability under different environments. They can control IGBTs to operate in the optimal soft-switching state, optimizing parameters such as switching losses, voltage and current surges, and local temperature rise. This not only avoids the reduction in inverter efficiency caused by deviations from the optimal inverter state but also solves problems such as accelerated IGBT aging (e.g., unexpected damage after one year of use) and high later maintenance costs.
Ultra-High Precision Control
Adopting the second-generation high-performance precise algorithm-based power and frequency control technology, all control processes, data processing, parameter calculations, etc., are computed at high speed in the intelligent chip. The frequency tracking is free from loss of lock and drift, with a control precision reaching the nanosecond level. Combined with proprietary load matching testing technology, it can track and display the load matching status in real-time, ensuring the equipment always operates within the optimal power factor range.
Intelligent Protection
It is equipped with a rich set of fault judgment and protection circuits. In cases such as unstable cooling water pressure, excessive temperature, three-phase power phase loss, and cold workpieces touching the inductor (grounding protection), it can ensure that the power inverter stops outputting power. If the power supply suddenly encounters harsh working conditions during normal heating operation, it can judge various protection signals separately and issue fault alarms, such as overvoltage, overcurrent, frequency overrun, IGBT fault, etc., which can help users find and eliminate the fault source.
Sealing Protection
The use of sealing rubber strips combined with groove-type cabinet edges can achieve a high IP54 protection level. Dust, water vapor, oil fume, etc., cannot enter the interior of the cabinet. Even in harsh environments, it can be used for a long time, and the interior remains clean, ensuring that all electronic components always perform at their best.
Application field: high-precision heat treatment process(induction hardening, induction tempering, induction annealing, hardening &tempering),hot forging,induction preheating, induction welding,induction brazing and so on.
| Item |
Details |
| Model |
XZG-Power Range (4th Generation Intelligent Induction Heating Power Supply); XG-Power Range (2nd Generation Custom Control Induction Heating Power Supply) |
| Input Voltage |
Single-phase 220VAC±10%; Three-phase 380VAC±10% |
| Rated Power |
30-60kW |
| Oscillation Frequency |
10-60KHZ |
| Working Water Pressure |
0.15-0.30MPA |
| Power Factor |
>0.96 |
| Resonance Mode |
Series resonance, Parallel resonance |
| Control Mode |
Standard power regulation version, High-precision voltage regulation version |
| Control Precision |
0.1% |
| Structural Form |
Split type |
| Cooling Method |
Water-cooled type, Air-cooled type |
| Application Fields |
Heat treatment (quenching, annealing, tempering, quenching and tempering), heat penetration, smelting, crystal growth, induction evaporation, welding, forging, casting, etc. |
|
Model
|
XZG30
|
XZG40
|
XZG50
|
|
Input voltage
|
380V 50HZ
|
380V 50HZ
|
380V 50HZ
|
|
Input power
|
30KVA
|
40KVA
|
50KVA
|
|
Oscillating frequency
|
10-30Khz
|
| Power regulation range |
0.1%-100%(Digital regulation) |
| Power Factor |
>0.95 |
| Startup time |
0.1sec |
| Power stability |
<±0.1% |